Online Flue Gas Analyzer

T-MGA-1000

The T-MGA-1000 Online Flue Gas Analyzer is a high-performance extractive gas analysis system designed for continuous monitoring of SO₂, NO, NO₂, CO, CO₂, O₂, and H₂O in industrial flue gases. Based on advanced micro-flow NDIR (Non-Dispersive Infrared) technology, it delivers highly accurate and stable measurements, even at low gas concentrations. With features like auto-zero calibration, constant temperature control, and multi-gas capability, it is ideal for industrial process monitoring and emission control applications.

  • Accurate measurement of low-concentration gases
  • Stable performance unaffected by flow fluctuations
  • Reduced calibration frequency with auto-zero function
  • Reliable operation in varying temperature conditions
  • Supports multi-gas monitoring in a single system

Application-Based Customization

Engineered for Your Process Conditions

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  • Adopting micro-flow NDIR gas sensor technology.
  • Gaseous water had no effect on the measured value of SO2 and NO
  • Accurate measurement of low concentration gas.
  • Sampling flow rate fluctuations had no effect on the measurement results
  • Equipped with sample gas flow meter and needle valve to regulate the inlet gas flow and internal gas filter to protect the gas sensor from impurities.
  • With constant temperature enclosure for NDIR sensors to avoid influence by temperature fluctuation and improve the measurement accuracy
  • Diagnostic function can check sensor status.
  • Auto- zeroing function with built - in auto- zero pump, efficiently decreases the calibration frequency.
  • Easy maintenance because of the single- beam sensor the measurement unit is simple with no need for optical adjustment
  • Real-time continuous monitoring concentration of SO2, NO,NO2, CO, CO2, O2, H2O measurement component is optional
  • Industrial production process monitoring.
  • Industrial combustion efficiency monitoring.
  • Desulfurization process monitoring.
  • Denitration process monitoring.
  • Industrial furnaces.
  • Cement plant.
  • Industrial coal-fired boiler.
  • Monitoring of process control functions.
  • Atmosphere monitoring during heat treatment of steel.
  • Incinerators.
  • CEMS integrator.
  • Measurement Principle: SO₂, NO, CO, CO₂ – Single-beam NDIR; O₂ – Electrochemical
  • Measured Gases: SO₂, NO, CO, CO₂, O₂
  • Measurement Range: SO₂ (0–200 ppm to 0–500 ppm), NO (0–200 ppm to 0–500 ppm), CO (0–200 ppm to 0–500 ppm), CO₂ (0–5% to 0–25%), O₂ (0–5% to 0–25%) – customizable ranges available
  • Accuracy: SO₂ / NO / CO / CO₂ ±2% F.S., O₂ ±3% F.S.
  • Repeatability: ≤1% F.S.
  • Response Time (T90): 15 seconds (90% response from gas inlet)
  • Sample Gas Flow: 0.7 – 1.2 L/min with built-in flowmeter
  • Measured Gas Conditions: Temperature 0–50°C, Pressure 2–50 kPa, Dust particle size ≤1 µm
  • Operating Conditions: Ambient temperature −5°C to 45°C, Relative humidity ≤95% RH (non-condensing)
  • Structure: Indoor type steel case design
  • Mounting Options: 19″ rack mount, panel mount, or desktop installation
  • Power Supply: 110–220 VAC, 50/60 Hz
  • Dimensions: 485 × 457 × 132 mm (L × W × H)
  • Weight: Approximately 18 kg

    Comprehensive Services Using This Product

    From installation to ongoing support, we’re with you every step of the way.

    What Customers Say About Us

    Trusted Engineering Support

    The team provided clear technical guidance and practical solutions. Execution was smooth and well coordinated throughout.

    Mr. Vivek NairGeneral Manager – Operations, Cement Industry
    Dependable Technical Partner

    Their approach was systematic and aligned with our plant needs. Overall experience with product and service has been positive.

    Ms. Kavita RaoSenior Manager – Maintenance, Steel Sector
    Application-Focused Solutions

    They understood our process conditions before recommending equipment. Support during installation was handled professionally.

    Mr. Rohan MehtaProject Lead – Power Plant
    Consistent Service Delivery

    Product performance has been stable in regular operations. The support team responds in a timely manner.

    Mr. Anil DeshmukhInstrumentation Head, Process Manufacturing

    Insights & News

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    How Predictive Maintenance is Transforming Industrial Efficiency
    Discover how advanced monitoring tools like vibration and ultrasound solutions are helping industries move from reactive to predictive maintenance—reducing downtime, extending equipment life, and optimizing productivity across critical operations.

    Clients Who Have Transformed Their Operations with This Product

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    Frequently Asked Questions About This Product

    High accuracy, Stable performance, and Suitable for low concentration gas detection
    T-MGA-1000 → NDIR-based extractive analyzer (multi-gas, flexible) and T-MGA-3000 → UV DOAS-based analyzer (high precision for NOx & SO₂)
    No. It includes: Auto-zero system and Reduced calibration frequency
    Yes. With sampling system, it becomes a complete CEMS solution.
    Industries include: Power plants, Cement plants, Steel industries, and Chemical plants

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