Toshniwal Industries Online Flue Gas Dust Analyzer T-FGDA-1000

Online Flue Gas Dust Analyzer T-FGDA-1000

T-FGDA-1000

The Flue Gas Dust Analyzer T-FGDA-1000 is an online laser backscatter dust monitor for real-time stack particulate emission monitoring. It uses digital signal processing, supports 4–20 mA and RS485 outputs, and is designed for direct in-situ installation in stack or flue diameters from 0.7 to 20 m.

  • Real-time quantitative stack dust emission monitoring.
  • Laser backscatter measurement with embedded DSP.
  • Suitable for CEMS particulate matter monitoring.
  • IP66 all-metal casing for outdoor industrial conditions.
  • 4-20 mA and RS485 outputs for system integration.
  • 24/7 air purging support to protect optical windows.
  • Auto and manual calibration options
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Stack and duct diameter review support.

Measuring range selection support.

Output and communication integration guidance.

Purging air and installation requirement review.

CEMS integration support, where applicable.

AMC and commissioning support for critical applications.

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Data Sheet
Application Note
Product Manual

https://www.tipl.com/wp-content/uploads/2026/07/Online-Flue-Gas-Dust-Analyzer-T-FGDA-1000.pdf

  • Uses high-stability laser backscattering with embedded digital signal processing.
  • Provides real-time quantitative monitoring of stack dust emissions.
  • Adaptive optical power stabilisation and phase-locked amplification support long-term accuracy.
  • All-metal heavy-duty casing with IP66 protection rating.
  • Suitable for harsh outdoor environments with dust, wind and rain exposure.
  • External mechanical calibrator knob allows normal, zero-point and span calibration selection.
  • Integrated 24/7 air-purging system protects optical windows from dirt, high-temperature gases and corrosive flue particles.
  • Compact 205 × 160 × 160 mm size and 2 kg weight.
  • Dual 4–20 mA analogue and RS485 digital outputs for CEMS integration.
  • Continuous particulate matter emission monitoring in coal-fired, oil-fired and gas-fired power plant stacks.
  • Dust level monitoring during crushing, milling, kiln baking and material handling.
  • Flue gas emission monitoring from blast furnaces, sintering plants, coke ovens and metal smelting facilities.
  • Process emission monitoring from refining, chemical reactors and catalytic cracking units.
  • Flue gas monitoring in municipal waste, medical waste and biomass power plants.
  • Emission monitoring during glass melting and ceramic firing processes.
  • Particulate matter sensing component within Continuous Emission Monitoring Systems.
  • Direct in-situ single-sided installation on stack and flue diameters from 0.7 meters to 20 meters.
  • Continuous emission data logging to identify filtration efficiency drop-offs or structural leaks in baghouses and electrostatic precipitators.
  • Measurement Range: 0~200, 500, 1000, 2000 mg/m³
  • Range Note: Measuring range can be customised
  • Technology: Laser backscatter measurement
  • MOC: Full metal shell
  • Accuracy: ≤ ±2%
  • Repeatability: ≤ ±2%
  • Zero/Span Drift: ≤ ±2% FS
  • Weight: 2 kg
  • Protection Level: IP66
  • Dimension: 205 x 160 x 160mm
  • Response Time: 10 Sec
  • Diameter of Stack / Duct: 0.7~20m
  • Output: 4-20 mA output
  • Communication: RS485
  • Power Supply: 24VDC, 0.3A or 100~240AC
  • Purging: No less than 0.35 MPa; use only clean, dry, and oil-free air
  • Calibration: Auto, Manual
  • Ambient Temperature: -20~50℃
  • Display Options: With Display / Without Display
  • Communication Cable Length: 30M / 40M / 60M / Customize
  • Power Cable Length: 30M / 40M / 60M / Customize
  • Mounting Spool Piece: None / 50 NB Flange length 200M / Customize
  • Purging System: Yes / No
  • Purging System Details: Air filter regulator with 6mm PU Tube length 20m / Air Blower with 1-inch Rubber Tube
  • Calibration System: Auto Calibration / Manual Calibration

    Comprehensive Services Using This Product

    From installation to ongoing support, we’re with you every step of the way.

    Annual Maintenance Contract

    Reliable year-round equipment care and support.

    Annual Maintenance Contract
    Installation & Commissioning

    Seamless setup ensuring optimal system performance.

    Installation & Commissioning
    Calibration

    Precise calibration ensuring measurement accuracy and compliance.

    Calibration

    Industries Using This Product

    Our solutions are trusted by top industries to drive growth and improve operations.

    Power
    Power
    Power

    Optimizing power plant operations with real-time monitoring and predictive maintenance solutions.

    Cement
    Cement
    Cement

    Precision measurement and control solutions for efficient cement production and quality control.

    Steel
    Steel
    Steel

    Advanced monitoring systems for efficient steel production, ensuring product consistency and safety.

    Metals
    Metals
    Metals

    Advanced monitoring systems for efficient metal production, ensuring product consistency and safety.

    Chemicals & Fertilisers
    Chemicals & Fertilisers
    Chemicals & Fertilisers

    Precision solutions for chemical processes, ensuring compliance and operational efficiency.

    Food & Beverage
    Food & Beverage
    Food & Beverage

    Improving production and safety in food and beverage industries with real-time monitoring.

    Pulp & Paper
    Pulp & Paper
    Pulp & Paper

    Optimizing pulp and paper production with integrated solutions for quality and efficiency.

    Sugar & Distillery
    Sugar & Distillery
    Sugar & Distillery

    Enhancing production efficiency in sugar and distillery processes with real-time data monitoring.

    Oil & Gas
    Oil & Gas
    Oil & Gas

    Ensuring safe, reliable operations in oil and gas with precise monitoring and control.

    What Customers Say About Us

    Trusted Engineering Support

    The team provided clear technical guidance and practical solutions. Execution was smooth and well coordinated throughout.

    Mr. Vivek NairGeneral Manager – Operations, Cement Industry
    Dependable Technical Partner

    Their approach was systematic and aligned with our plant needs. Overall experience with product and service has been positive.

    Ms. Kavita RaoSenior Manager – Maintenance, Steel Sector
    Application-Focused Solutions

    They understood our process conditions before recommending equipment. Support during installation was handled professionally.

    Mr. Rohan MehtaProject Lead – Power Plant
    Consistent Service Delivery

    Product performance has been stable in regular operations. The support team responds in a timely manner.

    Mr. Anil DeshmukhInstrumentation Head, Process Manufacturing

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    Clients Who Have Transformed Their Operations with This Product

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    Frequently Asked Questions About This Product

    The Flue Gas Dust Analyzer T-FGDA-1000 is an online dust analyzer used for real-time stack particulate emission monitoring. It uses laser backscatter measurement and embedded digital signal processing.
    T-FGDA-1000 supports 0~200, 500, 1000 and 2000 mg/m³ measuring ranges. The measuring range can also be customised based on application requirement.
    T-FGDA-1000 provides 4-20 mA output and RS485 communication. These outputs help connect the analyzer with plant monitoring systems or CEMS networks.
    Yes. T-FGDA-1000 is suitable as a particulate matter sensing component within Continuous Emission Monitoring Systems. It supports real-time stack dust monitoring and system integration through 4-20 mA and RS485 outputs.
    T-FGDA-1000 has an IP66 protection level with a full metal shell. This supports continuous industrial use in outdoor stack and flue gas monitoring applications.
    The purging system protects the optical window lenses from dirt, high-temperature gases and corrosive flue particles. The required purging pressure is no less than 0.35 MPa using clean, dry and oil-free air.

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