Infrared Kiln Shell Line Scanner

IR-2000

The IR-2000 Infrared Kiln Shell Line Scanner is designed for continuous temperature monitoring of rotary kiln shells in cement, sponge iron, and metallurgical processes. Using high-speed infrared line scanning technology, the system generates a real-time thermal map of the kiln shell surface during kiln rotation. The scanner detects abnormal temperature variations and hot spots early, helping operators prevent refractory damage, avoid unplanned shutdowns, and ensure safe and efficient kiln operation.

  • Continuous full kiln shell temperature monitoring
  • Early detection of hot spots and refractory damage
  • Improves kiln safety and operational reliability
  • Supports predictive maintenance planning
  • Helps prevent costly kiln breakdowns

Application-Based Customization

Engineered for Your Process Conditions

Expert Selection Support

Reliable After-Sales Service

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  • High thermal sensitivity for detecting abnormal temperature changes
  • Adaptive scanning angle from 40° to 110°
  • High-speed optical scanning (25 lines per second)
  • Real-time kiln shell temperature mapping
  • Automatic calibration using internal blackbody reference
  • Kiln rotation synchronized thermal imaging
  • Cooling fan control and tire slip monitoring functions
  • Industrial controller and dedicated analysis software
  • Fiber-optic data transmission for reliable communication
  • Continuous operation for real-time kiln condition monitoring
  • Cement rotary kilns
  • Sponge iron kilns
  • Direct Reduced Iron (DRI) kilns
  • Sinter beds and coolers
  • Other rotary thermal processing systems
  • Model: IR-2000
  • Temperature Range: 75°C – 550°C
  • Measurement Accuracy: ±2°C
  • Temperature Resolution: <1°C
  • Spatial Resolution: 2 mrad
  • Scanning Angle: 40° – 110° adjustable
  • Scanning Frequency: 25 Hz
  • Scanning Method: Optical high-speed line scanning
  • Scanning Speed: 25 lines per second
  • Scanning Points: 1950
  • Response Time: 12.5 ms
  • Focus Range: 10 m to infinity
  • Detector Type: Multi-stage semiconductor refrigeration
  • Transmission: Fiber optic cable
  • Power Supply: AC 220 V ±10%
  • Operating Temperature: −25°C to 55°C
  • Relative Humidity: 0–85%

    Comprehensive Services Using This Product

    From installation to ongoing support, we’re with you every step of the way.

    What Customers Say About Us

    Trusted Engineering Support

    The team provided clear technical guidance and practical solutions. Execution was smooth and well coordinated throughout.

    Mr. Vivek NairGeneral Manager – Operations, Cement Industry
    Dependable Technical Partner

    Their approach was systematic and aligned with our plant needs. Overall experience with product and service has been positive.

    Ms. Kavita RaoSenior Manager – Maintenance, Steel Sector
    Application-Focused Solutions

    They understood our process conditions before recommending equipment. Support during installation was handled professionally.

    Mr. Rohan MehtaProject Lead – Power Plant
    Consistent Service Delivery

    Product performance has been stable in regular operations. The support team responds in a timely manner.

    Mr. Anil DeshmukhInstrumentation Head, Process Manufacturing

    Insights & News

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    Clients Who Have Transformed Their Operations with This Product

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    Frequently Asked Questions About This Product

    An infrared kiln shell scanner continuously measures surface temperature along the entire length of a rotary kiln, helping detect abnormal heat zones.
    Monitoring kiln shell temperature helps detect refractory damage, hot spots, and thermal stress, preventing major kiln failures.
    The system performs high-speed infrared line scanning synchronized with kiln rotation, generating a complete temperature map of the kiln shell.
    Industries include cement manufacturing, sponge iron production, metallurgical plants, and rotary kiln-based processing industries.
    Real-time monitoring enables predictive maintenance, improved kiln safety, and optimized production efficiency.

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