Tuyere Camera Monitoring System

STV4800 Series

The STV4800 Series Tuyere Camera System is designed for continuous monitoring of tuyere zones in blast furnaces. This compact high-speed industrial camera enables operators to observe tuyere flame conditions, coal injection behavior, and raceway dynamics directly from the control room. With advanced heat-insulation protection and a high-sensitivity CMOS sensor, the system provides clear real-time visualization without requiring nitrogen, air, or water cooling. The STV4800 system helps steel plants improve blast furnace efficiency, detect tuyere damage early, and optimize PCI (Pulverized Coal Injection) operations.

Real-time monitoring of tuyere flame and raceway conditions
Early detection of tuyere blockages or abnormal combustion
Improves PCI coal injection monitoring and control
Reduces operational losses caused by tuyere damage
Supports improved blast furnace productivity and fuel efficiency

Application-Based Customization

Engineered for Your Process Conditions

Expert Selection Support

Reliable After-Sales Service

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Compact pen-size camera design for easy installation
No air, nitrogen, or water cooling required
High-speed camera with up to 180 FPS capture
Advanced heat-insulation protection
Ultra-fast lens with high light transmission
1/3 inch CMOS high-sensitivity sensor
Audible alarm / buzzer for operational alerts
Quick-release adapter for fast installation
Anti-glare coated lens for improved visibility
Real-time monitoring and recording from control room

Blast furnace tuyere monitoring
PCI (Pulverized Coal Injection) flame observation
Raceway monitoring in blast furnaces
Detection of tuyere jamming or damage
Lance pipe condition monitoring
Combustion monitoring inside blast furnaces

Model: STV4800 Series
Camera Resolution: 0.5 MP – 3 MP
Frame Rate: Up to 180 FPS
Camera Sensor: 1/3” CMOS
Shutter Speed: Up to 1/100,000
Data Rate: 1000 Mbps
Power Input: 12 V DC
Operating Temperature: −10°C to 80°C
Minimum Illumination: 0.20 lux (Color), 0.025 lux (B/W)
Image Format: BMP
Focus: Auto / Manual
Cooling: Not required up to 80°C ambient
Enclosure Material: Stainless Steel / Aluminum Alloy

Comprehensive Services Using This Product

From installation to ongoing support, we’re with you every step of the way.

Thermography

Infrared imaging for proactive maintenance and safety.

Calibration

Precise calibration ensuring measurement accuracy and compliance.

Industries Using This Product

Our solutions are trusted by top industries to drive growth and improve operations.

Steel

Advanced monitoring systems for efficient steel production, ensuring product consistency and safety.

What Customers Say About Us

Trusted Engineering Support

The team provided clear technical guidance and practical solutions. Execution was smooth and well coordinated throughout.

Mr. Vivek NairGeneral Manager – Operations, Cement Industry

Dependable Technical Partner

Their approach was systematic and aligned with our plant needs. Overall experience with product and service has been positive.

Ms. Kavita RaoSenior Manager – Maintenance, Steel Sector

Application-Focused Solutions

They understood our process conditions before recommending equipment. Support during installation was handled professionally.

Mr. Rohan MehtaProject Lead – Power Plant

Consistent Service Delivery

Product performance has been stable in regular operations. The support team responds in a timely manner.

Mr. Anil DeshmukhInstrumentation Head, Process Manufacturing

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Frequently Asked Questions About This Product

A tuyere camera system is used to monitor combustion and flame behavior at the tuyere zone of a blast furnace, allowing operators to detect abnormal conditions.

No. The system is designed with advanced heat insulation, so no nitrogen, air, or water cooling is required under normal operating conditions.

Tuyere monitoring helps detect tuyere jamming, coal injection abnormalities, and combustion issues, improving blast furnace stability.

Yes. The system can be configured to display multiple tuyere cameras on a single control screen for centralized monitoring.

These systems are primarily used in steel plants operating blast furnaces.

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