Infrared Kiln Shell Line Scanner — IR-2000

IR-2000

The infrared kiln shell scanner IR-2000 monitors rotary kiln shell temperature continuously. It scans the full kiln shell length and displays real-time temperature maps through system software. Also, it supports early hot spot detection, refractory lifetime monitoring and preventive maintenance planning. As a result, operators can protect kiln shell health more effectively.

  • Continuous shell mapping
  • Early hot spot detection
  • Refractory life monitoring
  • Real-time kiln display
  • Preventive maintenance support

Kiln application review

Scanner angle guidance

Software setup support

Fiber optic layout support

Installation service backup

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  • Infrared line scanner for rotary kiln shell monitoring
  • Continuous kiln shell temperature mapping
  • Adaptive scanning angle from 40° to 110°
  • Optical high-speed line scanning at 25 lines per second
  • 12.5 ms line responding time
  • Real-time shell temperature display through system software
  • Image refresh synchronized with kiln rotation speed
  • Automatic calibration with internal blackbody
  • Full kiln-length scanning support
  • Early hot spot detection
  • Refractory lifetime monitoring support
  • Preventive maintenance scheduling support
  • Cooling fan control function
  • Tire slip / creep / displacement monitoring function
  • Fiber optic transmission support
  • Cement rotary kiln shell monitoring
  • Direct reduced iron kiln monitoring
  • Sponge iron kiln temperature monitoring
  • Sinter bed and cooler temperature monitoring
  • Kiln shell hot spot detection
  • Rotary kiln refractory monitoring
  • Kiln shell damage prevention
  • Preventive maintenance planning
  • Control room thermal mapping
  • Real-time kiln shell temperature monitoring
  • Model: IR-2000
  • Product Type: Infrared Kiln Shell Line Scanner
  • Temperature Measuring Range: 75°C to 550°C
  • Temperature Resolution: <1°C at 200°C blackbody
  • Temperature Measurement Accuracy: ±2°C
  • Spatial Resolution: 2 mrad
  • Scanning Angle: 40° to 110°, adaptive and adjustable
  • Scanning Range: Full length of the whole kiln
  • Focus Range: 10 m to infinity
  • Scanning Method: Optical high-speed line scanning
  • Scanning Frequency: 25 Hz
  • Line Responding Time: 12.5 ms
  • Responding Kiln Rotation Speed: 0.3 to 6 r/min
  • Image Pixels Number: 180000 pixels
  • Image Refresh Frequency: Same as kiln rotation speed
  • Infrared Detector: Multi-stage semiconductor refrigeration
  • Transmission Mode: Fiber optic cable
  • Working Mode: Continuous
  • Relative Humidity: 0 to 85%
  • Scanning Points: 1950
  • Power Supply: AC 220 ±10%, 50 Hz ±2%
  • Usage Environment: -25°C to 55°C

    What Customers Say About Us

    Reliable Hot Spot Detection for Kiln Monitoring

    We recently installed the IR-2000 Kiln Shell Scanner for continuous kiln temperature monitoring, and the system has been very useful for identifying hot spots at an early stage. The delivery, packaging, and installation support were handled professionally by the team.

    Mr. Ramakant
    Mr. Ramakant Plant Head - Cement Plant
    Useful Support for Refractory Monitoring

    The IR-2000 Scanner has helped our team monitor kiln shell temperature patterns more effectively during operations. The system performance, product quality, and overall coordination from dispatch to support were very satisfactory.

    Mr. Anup Kumar
    Mr. Anup KumarManager – Kiln Maintenance
    Smooth Experience with Real-Time Monitoring

    We found the IR-2000 Kiln Shell Scanner very useful for real-time temperature monitoring across the kiln surface. The software interface is easy to understand, and the response from the support team throughout the process was excellent.

    Ms. Deepika Mishra
    Ms. Deepika MishraManager – Projects
    Helpful for Preventive Maintenance Planning

    The scanner has supported our kiln monitoring activities by helping us observe temperature changes more clearly during operations. The product arrived in proper condition, and the support team guided us well whenever required.

    Ms. Neetu kalwani
    Ms. Neetu kalwaniSr. Manager – Maintenance
    Stable Monitoring & Professional Support

    Our experience with the IR-2000 Kiln Shell Scanner has been very positive so far. The monitoring performance, temperature trend visibility, and overall product support have matched our operational requirements well and also there support team was support very professionally.

    Mr. Amar Singh
    Mr. Amar SinghDeputy Manager – Operations

    Insights & News

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    Clients Who Have Transformed Their Operations with This Product

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    Frequently Asked Questions

    IR-2000 monitors rotary kiln shell temperature continuously. It helps operators detect hot spots, monitor refractory condition and plan maintenance earlier.
    An infrared kiln shell scanner measures kiln shell temperature without contact. It scans the rotating kiln shell and creates a real-time temperature map.
    IR-2000 supports a temperature measuring range from 75°C to 550°C. Therefore, it suits rotary kiln shell monitoring applications.
    IR-2000 supports an adaptive scanning angle from 40° to 110°. Users should select the setup based on kiln size and scanner location.
    Yes. IR-2000 supports early hot spot detection. As a result, operators can act before high shell temperature causes major damage.
    Plants can use IR-2000 on cement rotary kilns, DRI kilns, sponge iron kilns, sinter beds and coolers.
    It provides real-time kiln shell temperature maps and thermal history. Therefore, teams can identify abnormal temperature trends and plan maintenance earlier.

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