Kiln Tracker System

Description

Tunnel Kiln System

Datapaq Kiln Tracker® accurate data logger with up to 130,000 readings, wide range of rugged stainless steel phased-evaporative thermal barriers and specially designed thermocouples, this system withstands the harshest environments in tunnel kilns.

Specialty Kiln Systems

This unique range of system solutions is designed to meet your specific process requirements in the following applications:

  • Roller Hearth Kiln
  • Hydro Kiln
  • Clay Block

The Main Components of this Kiln Tracker System for Ceramics are:

  • Thermal Barriers
  • Phased Evaporative Thermal Barriers
  • Roller Hearth Thermal Barriers
  • Data Logger
  • Insight Software

 

  • Innovative thermal protection technology can withstand long duration and high temperature processes
  • Lightweight and low height for easy installation
  • Can accommodate two Tpaq21 data loggers (20 channels total) for maximum data
  • Made of rugged, high grade stainless steel for reliable durability
  • Reliable and accurate in-process temperature profiling system designed specifically to monitor product temperature inside roller hearth kilns.
  • user-friendly software

Data Logger                                                             Tpaq21-High Operating Temp

Part Number

TP2186

TP2116

TP2116-TM

TP2185

TP2115

TP2115-TM

Number of  Channels

8

10

10

8

10

10

Thermocuple Type*

K

K

K

S

S

S

Temperature   Range

-190 °C to 1370 °C (-310°F to 2498°F)

-40 °C to 1760 °C (-40° to 3200 °F)

Memory

130,000 datapoints

130,000 datapoints

Telemetry

___

___

Yes

__

__

Yes

Sampling Interval**

0.1 sec to 50 min

0.1 sec to 50 min

Accuracy

±0.3°C (±0.5°F)

±0.3°C (±0.5°F)

Resolution

0.1°C (0.2°F)

0.1°C (0.2°F)

Data Collection Start

Start Button, time, rising or falling temperature

Start Button, time, rising or falling temperature

Battery Type

VHT Lithium (BP0021)

VHT Lithium (BP0021)

Battery Life***

250 hours

250 hours

Maximum Operating Temperature

110°C (230°F)

110°C (230°F)

Number of  LED's

4

4

Dimensions (H x W x L)

20mm X 98 mm X 200 mm

(0.8 in X 3.9 in X 7.9 in)

20mm X 98 mm X 200 mm

(0.8 in X 3.9 in X 7.9 in)

Weight

0.5kg (1.1 lbs)

0.5 kg (1.1 lbs)

 * Model Number shown is for type K and S, Thermocouples only, other types (R, N,and J) have different model numbers.

** Sampling Interval Dependent on number of channel selected and use of telemetry.

*** Maximum battery life depends on sampling interval, operating temperature and use of RF telemetry.

Thermal Barriers:

 

Height

Width

Length

Weight

empty  filled

Time at Temperature

TB6100

180mm (7.1 in)

350 mm (13.8 in)

480 mm (18.9 in)

20 kg (44 lb)

27 kg (60 lb)

@ 150°C (300°F)

@ 200°C (400°F)

@ 400°C (750°F)

@ 700°C (1300°F)

TB6200

154mm

(6.1 in)

279mm (11 in)

429mm

(16.9 in)

14 kg (30 lb)

18 kg (41 lb)

250 hr

115 hr

35 hr

__

TB6400

120mm

(4.7 in)

200mm (7.9 in)

370mm (14.6in)

7kg    (16 lb)

9kg (21 lb)

98 hr

48hr

12 hr

__

Thermal Barrier for roller hearth kilns

Part Number

Height

Width

Length

Weight

(full)

Thermal duration @ avarage 150°C (302°F)

Maximum Operating Temperature

Industry

TB3031

150 mm (5.9 in)

382 mm (15 in)

610 mm (24 in)

28 kg (61 lb)

4 hrs

1200°C (392°F)

Roof tiles

TB3036

200mm (7.8 in)

432mm (17 in)

660 mm (25.9 in)

32 kg (70.5 lbs)

5.5 hrs

1200°C (392°F)

Tableware

TB3038

300mm (11.8 in)

512mm (20.1 in)

735 mm (28.9 in)

51 kg (112.4 lb)

12 hrs

1200°C (392°F)

Saintaryware

TM21 RF Telemetry System

Tranmitter

TX1401

Primary Reciever

RX4X00

Secondary Reciever

RX4X01

 

Kiln Tracking System is reliable and accurate in

  • Process temperature profiling in tunnel kilns
  • Firing brick
  • Roof tiles
  • Tableware
  • Sanitary ware, tiles
  • Refractory etc.

 

Fields marked with * are mandatory fields.

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